References & Case Studies
Examples of how Brüsch solves demanding precision manufacturing challenges for customers in MedTech, Space and Defence.
Due to confidentiality, customer and product details have been anonymized.
Case Study: Titanium Grade 5 Medical Micro Component
Industry
Medical Device Manufacturing (MedTech)
Material
Titanium Grade 5 (Ti6Al4V)
Manufacturing process
CNC Swiss-type / sliding head turning, in-process measurement, validated cleaning, and final inspection under ISO 13485-controlled procedures.
Challenge
The customer required a high-precision titanium micro component for a medical device application with tight tolerances, stable repeatability, and full batch traceability for serial production.
Brüsch solution
Brüsch optimized the machining strategy, cutting parameters, and inspection flow to improve dimensional stability and reduce variation during production. In-process quality control and Statistical Process Control (SPC) were implemented to ensure repeatable manufacturing performance.
Result
- Stable and repeatable serial production
- Reduced material waste and process variation
- Improved production efficiency
- Full material and batch traceability
- Documentation package including Certificate of Conformance (CoC) and First Article Inspection (FAI)
Technologies used
- CNC sliding head turning
- Titanium machining
- In-process inspection
- SPC monitoring
- Validated cleaning
- ISO 13485 quality management
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Capabilities behind this case
Sliding Head Turning
11 Citizen sliding head turning centres plus an Escomat D6 Ultra for Ø0.4–32 mm components.
Read more →Validated Cleaning Processes
Three ultrasonic cleaning systems and one alcohol-based system with validated parameters.
Read more →MedTech / Medical Devices
Precision-turned components for medical device OEMs under ISO 13485:2016.
Read more →Have a similar challenge?
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